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positioned so that their widest part is at the top,
functioning as a series of funnels. Each cone's upper diameter is 60
inches and its lower diameter is 27 inches. The cones are made from
fiberglass and, depending on the application, can be fitted with
stainless steel, polyethylene, or ceramic liners.
Three nylon
straps that run the chute's length support the cones. Stainless
steel and nylon connections sewn onto the straps attach to each of
the cones' tops in such a way that when the chute is fully extended
the cones become alternately angled at 57.5 degrees.
The
first cone is angled 57.5 degrees to the left; the second cone is
angled 57.5 degrees to the right; the third cone is angled 57.5
degrees to the left; and so on until the bottom cone, which is
attached to a carrier frame and remains vertical. This angling
maintains a maximum flow velocity of 2 m/s and creates mass flow
through the chute, which maintains product quality and virtually
eliminates fines generation.
Several exterior cables run from
a hoist winch at the chute's top to the carrier frame at the chute's
bottom. The hoist winch raises and lowers the carrier frame to
retract and extend the chute. As the chute retracts, the shroud
folds like an accordion and the cones vertically stack into the
bottom-most cone like a telescope. A skirt made from neoprene strips
extends from the carrier frame and touches the product's top
surface, creating a dust barrier that minimizes fines generation
caused by the product impacting the discharge pile.
Product
detection probes are also attached to the carrier frame's
bottom.
The probes are connected to an automatic retraction
system. Product filling into a ship's cargo hold creates a pile, and
when the product detection probes come into contact with the pile's
top, they signal the automatic retraction system to raise the chute
6 inches. This allows the chute's neoprene skirt to maintain contact
with the product's top surface as the pile is being built, which
again minimizes fines generation.
To overcome plugging and
product arching in the chute, a load cell is attached to each strap.
The load cells monitor product flow inside the chute and detect when
product flow inside the chute and detect when product flow problems
occur. When a load cell detects a product flow problem, it signals
the conveyor to shut down. For instance, say the normal operating
weight experienced by the chute is 10,000 pounds at any instant
during the loading process and that a plugged chute weighs 25,000
pounds or more. To prevent damage to the system, the load cells
would be calibrated to shut the conveyor down when a cone detected
an operating weight exceeding 20,000 pounds. Then, the chute
retracts, creating a vertical flow line which removes any plug or
blockage.
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